The client required a massive volume of mop sets and brushes (500,000+ units annually) made from PCR (Post-Consumer Recycled) plastic. Most suppliers struggled to maintain structural integrity and color consistency when using high percentages of recycled materials.
The CHUANGJIE Solution:
Smart PCR Integration: Utilizing our mid-speed injection molding technology, we successfully produced components using a specific ratio of PCR plastic without compromising the “drop test” durability.
Intelligent Manufacturing: With over 300 injection machines, we dedicated a specific smart workshop to this project to ensure a 99% pass rate.
Eco-Packaging: We designed custom, plastic-free FSC-certified packaging that aligned with their low-carbon brand image.
The Results:
Carbon Footprint: Reduced the client’s product-line carbon emissions by 22%.
Delivery: Achieved a 100% on-time delivery rate for the first 120 containers.
Market Reception: The “Green Clean” line became the retailer’s top-selling household category within six months.